PRODUCTION PROCESS

Step OneInvolves TheFollowing Steps

Raw Material Inspection

  1. Receiving: Inspect and receive fresh Mango from suppliers.

   2. Quality Check: Assess raw materials for freshness, size, quality, and any signs of spoilage. 

Step TwoInvolves TheFollowing Steps

Washing and Cleaning

   1. Washing: Thoroughly wash Mangos in water to remove dirt and contaminants.

   2. Drying: Use drying methods (air drying, sun drying, or mechanical dryers) to ensure moisture is removed completely, as moisture can cause spoilage.

Step ThreeInvolves TheFollowing Steps

Preparation and Cutting

  1. Peeling/Chopping : Machine-assisted peeling and cutting of fruits and vegetables into uniform pieces or slices.

   2. Sorting: Sort pieces based on size and quality to ensure even processing.

Step FourInvolves TheFollowing Steps

Fermentation, Quality Control And Final Mixing and Adjustment

 1. Transfer to Fermentation Vessels: Move the mixed atchaar to large fermentation tanks or jars.

2. Controlled Fermentation: Monitor temperature and humidity levels to optimize the fermentation process for the desired duration (typically several days to weeks).

3. Sampling: Take samples at regular intervals to check for flavor, acidity, and texture.

4. Adjustments: Make any necessary adjustments to seasoning during fermentation based on quality checks.

Step FiveInvolves TheFollowing Steps

Packaging And Storage

1. Filling: Transfer the final product into clean, sterilized jars or containers using filling machines.

2. Sealing: Seal lids tightly to ensure freshness and prevent contamination.

3.Warehouse Storage: Store packaged atchaar in a temperature-controlled warehouse until distribution.